Equipment Definition
The role of the automatic transposition conveyor in the SMT line is to move the PCB board from one position to another automatically, usually for automatic edge change, flipping, or reversing. This equipment helps improve production efficiency and accuracy, especially when processing multiple boards or switching between processes is necessary.
Equipment Features
- PLC control system, Color touch screen operator interface.
- Stepping drive, displacement, rotation system, high efficiency, and stability, accurate positioning.
- Teaching setting operation, all-digital setting which is easy to understand.
- Wide into narrow out, narrow into wideout, straight through, and other work modes are optional.
- Compatible SMEMA Communication.
Equipment Description
It is mainly composed of 4 parts, the main frame, the lifting platform mechanism, the rail transmission part, and the electronic control part. Among them, the main frame is a sheet metal structure, which mainly plays the role of protection, support, and stability; The lifting platform part is used to store the PCB board; The entrance platform (export platform) is mainly connected with the pre-engineering (post-engineering) equipment, which is mainly composed of aluminum profiles.
The electronic control part realizes man-machine dialogue, composed of PLC (signal microprocessor) and touch screen (human-machine interface), the lifting transmission adopts servo control, the electric control box is located inside the operation frame, and it can be seen when the operation door is opened; The gas path involved uses SMC elements. The machine has a compact structure, stable performance, and low failure force.
Advantages
- Improve efficiency: By automating the edge-changing process, manual intervention is reduced and the overall efficiency of the production line is improved.
- Reduce errors and damage: Automatic machine operation is more precise, reducing errors or damage caused by manual operation.
- Improve production stability: The automatic edge-changing system can work 24 hours a day to ensure the stability and continuity of production.
- Support multi-processing: Some fully automatic edge-changing machines have a flipping function to adapt to different processing requirements, especially for double-sided mounting or PCB boards that require different processing methods.
- The front end transfers the substrate to the preset position.
- The edge changer clamps the substrate. Rise to a preset height.
- The edge changer rotates 90 degrees with the substrate. Descend to the designated placement position.
- Place the substrate into the rails. The track adjusts the width to the preset board width. The substrate is passed to the backend.
Kind Tips
1. It is strictly forbidden to put hands and heads into the machine during the operation of the equipment, which may cause accidents or injuries.
2. In the automatic state of the equipment, it is strictly forbidden to maintain, manually pick up, and repair the equipment, which may cause accidents or injuries and product damage; Must be completed in a shutdown or power-off state.
3. It is strictly forbidden to touch the moving parts of the equipment under working conditions, which may cause pinching.
4. It is strictly forbidden to change the electric control box of the equipment, which may cause electric shock and malfunction.
5. Equipment repair and maintenance must be completed by professionals or qualified personnel.
6. The equipment should be installed in an environment with low vibration, no dust, no electromagnetic wave interference, and no corrosive objects, with a temperature of less than 55 degrees and a humidity of less than 90%.
7. Please do not use sharp materials or vigorously to operate the touch screen, (such as screwdrivers, nails, etc.) otherwise it will cause damage to the surface protective film of the touch screen, which may cause damage to the touch screen.