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What are the benefits of using the Nitrogen/Air Wave Solder process?
The benefits include improved solder joint quality, reduced oxidation, increased throughput, lower defect rates, and the ability to solder a wider range of component types and sizes.
How does the Nitrogen/Air Wave Solder process affect the soldering of leaded vs. lead-free components?
The process can be adjusted to accommodate both leaded and lead-free solder materials. The controlled atmosphere helps in achieving better wetting and reduced thermal stress on components, which is particularly beneficial for the more sensitive lead-free solders.
What is the Nitrogen/Air Wave Solder process?
The Nitrogen/Air Wave Solder process is a soldering technique used in electronics manufacturing to join electronic components to a printed circuit board (PCB). It utilizes a mixture of nitrogen and air to create a stable atmosphere that minimizes oxidation during the soldering process, resulting in a higher quality solder joint.
Why is nitrogen used in the wave soldering process?
Nitrogen is used to displace oxygen in the soldering environment. This reduces oxidation of the solder and the components, which can lead to improved solder joint quality and fewer defects.
What is wave soldering?
Lead-free wave soldering is a process in which molten liquid solder, with the help of a power pump, forms a solder wave of a specific shape on the liquid surface of the solder tank. The PCB with components inserted is placed on a conveyor belt, and the solder joints are welded by passing through the solder wave at a specific angle and a certain immersion depth.
How does wave soldering work?
SA series lead-free wave solder with built-in flux spray system, after preheating and heat preservation, and finally solder in tin furnace.
(Note: Maximum plate width can be 350mm, 450mm or 610mm.)
Where do you manufacture?
We manufacture in China,In China we have been working 27years.
In China we have a team of 30 design engineers and manufacture in-house, mostly based on kits of components that have been developed and tested in China.
How does the Nitrogen/Air Wave Solder process affect the soldering of leaded vs. lead-free components?
The process can be adjusted to accommodate both leaded and lead-free solder materials. The controlled atmosphere helps in achieving better wetting and reduced thermal stress on components, which is particularly beneficial for the more sensitive lead-free solders.
What types of components are suitable for the Nitrogen/Air Wave Solder process?
This process is suitable for a wide range of components, including through-hole components, surface-mount components, and mixed technology assemblies.
How does the Nitrogen/Air Wave Solder process impact the environment?
By reducing the need for flux and minimizing the formation of harmful by-products, the Nitrogen/Air Wave Solder process is more environmentally friendly compared to traditional soldering methods.
What are the maintenance requirements for the Nitrogen/Air Wave Solder equipment?
Regular maintenance is essential to ensure the equipment operates efficiently and effectively. This includes cleaning the solder pot, checking the nitrogen and air flow rates, and inspecting the wave nozzle for any blockages or wear.