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Online Dual Platform Selective Wave Soldering

Product number: SM-LⅡ

  • Adopt industrial computer +professional multi-axis motion control card control to achieve high-precision motion control.
  • Independently designed control soft ware, which can directly use PCB pictures or GERBER documents for path editing. Course, path starting point, welding movement speed, air travel speed, Z-axis height, peak height, etc. All can be set up on the computer.
  • The machine can automatically monitor and record the air intake pressure, transportation speed, preheating temperature, and tin furnace temperature. Including key process parameters, etc. At the same time, the machine has automatic alarms and tips for various common faults Function.
  • The machine comes with its own formula function, which can automatically record the expensive setting of various process parameters to facilitate product production. Save and call the pieces; The movement of flux nozzles and solder nozzles is made of aluminum all-in-one with protective precision X and Y flat. The table is driven by a precision ball screw+servo motor, with accurate control, which can achieve high precision of low noise Degree transmission.
  •  The product delivery is driven by their own independent stepper motors, which are implemented in two stages, and the front section(including flux)The spray section and preheating section) are aluminum guide rail +imported roller chain conveyor structure, rear section (solder Section) Adopts a precision stainless steel roller conveying structure, which can achieve the stability and accuracy of product transmission.
  • The product welding process can be displayed in real time, can be transmitted to computer software through the camera, and can be welded. Take photos, record videos and save them.
  • The overall frame adopts a steel welded structure, and the machine is stable and durable and not easy to deform.

Specifications

SM-LⅡ Selective Wave Soldering Technical Parameters
Machine overall
Machine size(mm) 2950(L)*1650(W)*1675(H)
Total machine power/operating power 20KW/6-8KW
power supply 380V/Single-phase 380V
Net weight 1500Kg
Air source requirements Pressure 0.4-0.6MPa, flow rate 8-12L
Nitrogen gas source requirements Pressure 0.3-0.5MPa, flow rate not less than 5 cubic meters per hour, purity not less than 99.998%
Air volume requirements Above the spray: 800-1000cbm/h; Above the tin furnace: 600-800cbm/h
Pallet
Pallet passing size L260×W 260-L500×W500 mm (Pallet process edge thickness: 3- 10mm)
Double nozzle spacing 165~265 mm
Maximum welding area L500×W500 mm
Control and transport
Control System Industrial computer + controller
Shipping width 50-500 mm
Product conveying Spray and preheating section; chain conveyor; soldering section; roller conveyor
PCB transportation direction Left to right, horizontal transport
Maximum component height 30 mm/100mm on board,30mm of board
Transport load-bearing Less than 10kg
Transport height 900±20mm
Spray motion platform
Motion axis X, Y
Motion control Closed-loop control + servo motor
positioning accuracy ±0.15 mm
Rosin management
Flux nozzle Stainless steel electronic jet mesh*2
Flux containers Pressure tank, capacity 1L*2
Alcohol volume Pressure tank, capacity 1L* 1
Warm-up section
Warm-up mode Warm air warm-up, lower infrared preheating
Warm-up power 13KW
Temperature range Often wet-240℃
Solder motion platform
Motion axis X, Y, Z
Motion control Closed-loop control + servo motor
positioning accuracy ±0.15 mm
Soldering part
Tin tank capacity 15Kg*2
Tin temperature control PID
Melting time ≤40 Minutes
Maximum tin furnace temperature 350℃
Tin bath power 1.2kw x 2
Nozzle material Low expansion alloy
Tin nozzle comes standard 5pcs x 2
Nitrogen management
Nitrogen heating PID control 0-350℃
Nitrogen consumption/tin nozzle 1-2/hour/tin nozzle

Product Features

Upper hot air +lower infrared high efficiency preheaing design,can achieve rapid heating of the product to ensure high quality welding needs.
Double solder stations,using precision mechanical pump wave,equipment ring nitrogen protection system andliquidlevel alarm,can ensure the stability of tin waves and high quality welding.
High-precision movable double flux spraying sysem,using imported smaldiameter(φ0.18mm)electronic precision injection valve,mobile using aluminum integrated precisionXY platform with servo motor according to the nozzle positioning,to ensure that theflux is accurately sprayed to the position to be welded.

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