What is a Dual Rail Flip Conveyor?
Basic Definition
The Dual Rail Flip Conveyor is an automated device designed for SMT production lines. It realizes efficient and lossless flipping of PCB boards through the synchronous operation of double tracks. It adopts a precise mechanical structure and intelligent control system, which can complete double-sided PCBs’ flipping, transmission, and positioning without interrupting the production cycle, significantly improving production efficiency.
Why Choose Dual Rail Flip Conveyor?
- Dual-track parallel: This type supports two tracks working synchronously, and the flipping efficiency is increased by more than 50%, making it suitable for high-capacity needs.
- Zero-contact flipping: This product adopts non-clamping flipping technology to avoid PCB surface damage. It is especially suitable for high-precision HDI boards and flexible circuits.
- Intelligent self-adaptation: Equipped with visual positioning or laser sensor, it can automatically adjust the track width and flip angle and is compatible with a variety of board types.
- Seamless connection: Supports MES/ERP system docking, real-time feedback of production data, and helps upgrade smart factories.
What are the Cure Features?
- The closed design of the inverting mechanism guarantees the highest level of safety.
- PLC control system, color touch screen operation interface.
- The stepper motor controls the rotation mode, which is efficient and stable, and the positioning is accurate.
- Inverted into plate mode to reduce cycle time.
- Compatible SMEMA communication methods.
The reasons why -SMT engineers’ “invisible assistant”
- Pain point solution: Traditional single-track flipping machines are inefficient, and manual flipping can easily lead to deviation or static damage, while double-track flipping machines achieve fully automated “zero intervention” production.
- Significant ROI: The investment payback period is short, and the cost of a single board decreases after the production capacity is increased, which is especially suitable for large-scale double-sided SMT scenarios.
Where does need a Dual Rail Flip Conveyor?
- Automotive electronics: High-frequency flipping of thick copper PCB boards to ensure B-side reflow stability.
- Mini LED: Stress-free flipping of fragile substrate to avoid micro-cracks in lamp beads.
- Medical equipment: scenarios with high cleanliness requirements.
- Military and aerospace: Positioning accuracy can be maintained after rigorous environmental testing.
Innovator of flip technology
Dual Rail Flip Conveyor is not only an upgrade of the traditional flipping equipment but also a key puzzle piece of the SMT intelligent production line. With high efficiency, zero defects, and high compatibility as the core, it provides a reliable guarantee for high mixed line and high precision production.